Municipal Solid Waste Shredder _ Soft as well as Hard Materials
| The P302 SHREDALL Municipal Solid Waste Shredder is a Double Shaft machine powered by electric motor to carry- out shredding operation and efficient handling of various types (Soft and Hard material) from Municipality Solid Waste for buring composting and suitable for Solid Waste Management Site operated by local municipal organisation |
Municipal Solid Waste Shredder
| # | CRITERIA | SHREDALL EQUIPMENT |
| 1 | General | The Municipal Solid waste shredding machine is designed for moderate speed rotating, with high torque design, large shearing/tearing force cutters, good clean shredding effect, it works with low noise, and the materials are high resistance from wear/tear for stable/smooth operation. The are made to operate under adverse conditions even at altitude up to 2000m and in ambient temperature varying between -50C to 500C. |
| 2 | Electric Motor Shredding machine, starter etc. | The electric motor has the power capacity between 18.5 kW , 3-phase, 50Hz, AC, 415V ±10%, Star-Delta starting, continuous duty suitably designed to meet slow speed shredding by using gearbox and VFD : Variable Frequency Drive for high torque requirement, shredding capacity of our P302 model is 1.5 – 2 tons per hour equipped with all accessories and control unit for efficient full load operation of the shredder |
| 3 | Construction , body inlet chamber(hopp er),out let, cover, motor guard, walk way etc. | Construction of body, inlet chamber (hopper), out let, cover (guard) , ladder etc. is made mild steel material as per highest manufacturing standard, powerful sharp blades, knife and rotors (shafts) are suitably designed to shred toughest materials without breakdown or Production slowdowns. The machine is fitted on rectangular strong metal frame and good foundation. Double shaft type, slow speed, high torque to be specially designed to process the medium range of materials found in municipal solid waste(soft and hard). Each fixed knife(cutter) is suitable to assemble independently and reduce the time and workload of maintenance. The main base frame (stand) shall be designed as per SHREDALL standard with at least 1200 mm open clearance from ground to out let end of shredded material. Other construction design can be done as per buyers standard. The separate hand cart can be used for collection of shredded materials. |
| 4 | Drive system | The low speed, high torque power requirement of our municipal solid waste shredder is provided by suitably designed medium duty gear box and planetary gear drive system. Intelligent technology with PLC touch screen control cabinet with accessories is also available |
| 5 | Essential Accessories | All standard accessories including : Power Switches, Cables, Motor, Starter with VFD and All essential protection and safety devices, relays, etc. Other all essential accessories required to complete equipment for smooth operation are from reputed ISI marked OEM only. |
| 6 | Instructions | All signs and instructions in the equipment are in English and can be given in any language also. Name plate of the equipment shall be made of stainless steel or bronze |
| 7 | Manuals | SHREDALL provides the following Manuals (in English version) along with the equipment:Operator’s and Owner’s Instructions manual.Spare parts catalogue- oneWorkshop manual- oneOther document as requirement |
| 8 | Tools | A set of tools as required for general maintenance can also be supplied within a lockable tool box at extra cost. |
| 9 | ProvenPerformance | The equipment offered is always a current model under standard production by SHREDALL |
| 10 | Initial Services maintenance and repair work | SHREDALL provide with the equipment all the necessary materials and spare parts after the equipment has been commissioned and accepted – SUPPORT for 10 years The supply work will be carried out exactly as per SHREDALL catalogues, instructions, drawings, etc. according to relevant proper engineering rules. The cost for the work will be included in operation and management (O&M) BOQ. The required spare parts and various materials will be provided by SHREDALL at a nominal extra additional cost. Printed log book with necessary data (operational and maintenance) can also be provided and maintained by the operator or related person. The maintainance log book can be stored in proper rack or place. Repair & maintenance book should also be maintained and kept safely. All the documents shall be provided to the client after O&M (Operation and Management) period |
| 11 | Spare parts with parts number needed after operation and management period | Shredall will also provide the essential spare parts for at least 2 years of smooth operation after operation and management period. Before supplying the spare parts, Shredall will provide a list of the required essential spare parts. The spare parts are not included in the sale price and be used in the O&M period by the contractor. The spare parts if purchased separtely will be handover to the client after O&M period in good condition Only for emergency maintenance and repair works, client can approve use of spare parts which will ensure zero breakdown time. |
| 12 | Training to the related staffs | Shredall will also provide training to operate and maintain the equipment in proper engineering and operational condition. The personnel will be well trained and knowledgeable. |
| 13 | Brand new | The SHEDALL Municipal Solid waste Shredder Machine Double Shaft (equipment) is completely brand new, unused, not reconditioned, not damaged. The equipment can be used and operated for the testing and trial purpose only otherwise the equipmentwill not be acceptable |
| 14 | Selection of Equipment | Shredall will provide at least two manufacturer name and addressfor the selection of equipment by the engineer. Also provide the technical documents of the equipment |
| 15 | Warranty | SHREDALL provide a minimum 1 year warranty after acceptance and installation. |
| 16 | Packaging | Proper and strong packaging of the equipment ensures that it reaches your loaction shall be made withoutdamaging |
| 17 | Manufacturerscertification | Valid ISO Certification Holder |
Picture of the Municipal Solid Waste Shredder output derived from a combination of machines making it a non stop heavy use shredding system
Use:
As RDF for cement plants who take huge quantities for burning in Klins, this is mandatory for them as stipulated by the Government.